SIGNAL PROCESSOR FOR FLAME MONITOR SYSTEM
GENERAL DESCRIPTION: Introducing our Newest design in Flame Monitoring Technology, complete with multiple capabilities. The IRIS P532 uses a Dual Processor system to provide the ability to monitor up to Three viewing heads simultaneously. Front panel information is displayed by large, bright, three color alphanumeric dot matrix displays. With Automatic Viewing Head detection, the P532 is also capable of monitoring UV and IR separately. Each channel can be associated with Two sets of configuration data: Primary, or Alternate. The IRIS P532 is compatible with both RS422 and Modbus protocols. It has an automatic set up functionality whereby each channel can be configured automatically in one of three ways: Auto Fit, Auto Sequence, or Auto Filter.
MAIN FEATURES:
Ability to monitor up to 3 Viewing Heads simultaneously Dual processor system Ability to monitor UV and IR separately from one S550x view head Large bright scrolling 3-color dot matrix displays: Red indication for IR Green indication for UV Orange indication for mixture of IR and UV Automatic viewing head detection Each channel and viewing head can be associated with two sets of configuration data: Primary is the normal viewing head configuration Alternate is a set of alternate settings that can be activated by applying a voltage across the alternate select pins for each specific channel or writing configuration to Modbus register. Automatic set up functionality where each channel can be configured automatically in one of three ways. Auto Fit: The flame is monitored and the gain is adjusted to produce an optimal count of between 1100 and 1300. The flame on will then be set at 800 and flame off will be set to 600. Auto Sequence: The gain will first be adjusted as in the Auto Fit routine and then the flame on and flame off settings will be adjusted. (This requires turning off the flame). Auto Filter: Used for definitive infrared calibration. The sequence procedure (above) is performed on each of the 8 filter settings. The best-differentiated filter is chosen and configured for gain, flame on and flame off settings. Lockable front panel access. Viewing head error detection with viewing head lockout capabilities (requiring physical acknowledgment). A P522 emulation mode can be achieved by installing a jumper between the two P522 pins. Changing viewing head types (while operating) will cause the unit to go into lockout mode. (This is a safety feature). Compatible with RS422 and Modbus protocol. Field upgradeable with firmware download capabilities. 702 / 802 IR and the 706 / 806 UV viewing heads can be connected to Viewing Head #3. S552 IR and S556 UV together with the S550 that utilizes both UV and IR sensors can be connected to Viewing Head #2 and #3.
SETUP AND OPERATION DEMO
	Click to View an Online Demo View an on-line demo of the operation of the P531/P532 in Streaming Flash format. This Demo runs in a separate window in your browser. You may need to install the Flash plug-in if it is not already installed.
	Click to Download the PowerPoint demo This is a high resolution full screen demo that runs on your PC. It is suitable for projection or large screen monitors. The file size is 8Mb. Choose SAVE to save the file to your hard drive. You must have the PowerPoint 2003 viewer installed on your PC to view this demo.   Download PowerPoint Viewer 2003
APPLICATIONS:
Discriminates Between All Types Of Burner Flames Power Utility Boilers Industrial Power Boilers Discriminates Between Main Flame And Unwanted Background Liquor Recovery Boilers Grate Fired Boilers Lime Kilns In the Process Industries Claus Reactors (H2S) Duct Burners Hydrogen Burners
APPROVALS:
The IRIS Model P532 Signal Processor has FM (Factory Mutual) approval and CSA (Canadian Standards Association) certification.
SPECIFICATIONS: MODEL P532
ELECTRICAL Input Power - AC Version Main Power:  85 VAC to 264 VAC, 47-63 Hz Battery: 24 VDC (voltage above 24 volt will be the power source) Input Power - DC Version Main Power: 24 VDC Battery: 24 VDC (power source is taken from the highest voltage) Power (DC unit tested at 100ms. sampling time) 13.2 Watts max. Average (including 3 view heads) 16.2 Watts max. Peak (including 3 heads in normal operation ENVIRONMENTAL Ambient Temperature -40° F - 140° F (-40° C to 60° C (FM) or 32° F - 125° F (0° C to 52° C) (CSA) Humidity Non-condensing Maximum 80% for temperatures below 88° F (31° C) Decreasing to 50% maximum at 104° F (40° C) and above Vibration +1 g at 10 to 150 Hz OUTPUTS Flame Relay 3 channels of 2 Form C Contacts (DPDT) Contact Rating 5A at 32 VDC and at 250 VAC Self-Check Relay 3 channels of 1 Form C Contact (SPDT) Alarm Relays 3 channels of 1 Form A Contact (SPST-N.O.) Contact Rating: 2 A at maximum 250 VDC or 230 VAC Analog Flame Signal 0 ? 20 mA or 4 ? 20 mA 1000 ohm maximum resistance Power To Viewing heads 100 mA (maximum average) 24 VDC (rated) Current limited to 200 mA 24v output 24-volt output 50 mA For Instrumentation use only Provided for use with Isolated Select INPUTS Isolated Select 7.5 ? 30 VDC Input Resistance 3900 ohm Aux Mode Connect to ground only (WARNING: do not apply Power) Sources 1 mA at 5 VDC Viewing head Signal (for 55x and 70x view heads) 26-Volt P-P Maximum 1 MA SERIAL COMMUNICATIONS RS-422 / 4 wire (two twisted pair) Baud 38400, 19200, 9600 or 4800 Parity None, Even or Odd Protocol Modbus (RTU) FLAME (No large Maximum flame signal will cause lost flame indication) Maximum flame detector response time 5 seconds Minimum flame detector self-checking rate 1 second Maximum flame failure response time 2 to 4 seconds (adjustable) Signal for presence of flame Flame on set point (adjustable) Signal for absence of flame Flame off set point (adjustable) COMPATIBILITY Viewing head #3 S702, S706, S802 or S806 (including -PH and -HF versions) Viewing head #1 or #2 S550x, S552x, S556x (including -PF versions) FUSES Internal self-resetting fuse +24 PWR DC input voltage supply (DC units only) Internal self-resetting fuse +24 BATT Battery input voltage supply CABLE Processor to viewing head Connection from the Signal processor to the view heads shall use approved cable: Cable can be Instrument Tray cable with CIC C22.2 No. 239 certification such as IRIS C-330 OR must be run inside of Conduit (with properly sealed ends).